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What is the process of Injection molding tool design?

November 10, 2021
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Injection molding tool design: Choosing a solution tailored to your needs

Throughout our activities in the development and production of plastic Injection molding tool design, we face with different profiles of projects and consumers. And they all have special and individual characteristics, needs, requirements, specific experience and skill.

Also, we do not have two identical clients, as well as two identical projects.

They all have different, specific goals, individual standards and requirements. Similarly, they are important to meet.

Injection molding tool design

Analyzing the current market Injection molding tool design

Some clients specialize in new product development. Similarly, they have a little experience in the production of plastic products. Others, on the contrary, are experts in Injection molding tool design molding. Moreover, they want to grow and innovate in their activities, but for this they need help in analyzing the current market.

And in the creation of a new product that will fully meet the requirements of the modern consumer. However, in this blog, we would like to summarize the information that serves as the basis ("raw material"). It is for the analysis of your project and the preparation of our proposal:

Understand what standards are good for Injection molding tool design

Example: if it is automotive components or cosmetics: the processes and requirements applied in both cases differ significantly from each other. Also, this allows us to understand what types of advance services we need. It is to provide the most added values for your product.

Example: In case a product is new, there is a need to analyze replacement products already on the market. It is in order to make it unique in its sector. Also, when designing a mold for serial casting of a product those we never produce before.

Different stages of production

It is extremely important to know whether the total production size has been determined and how the different stages of production are planned. Furthermore, with this information, we can accurately select the correct materials of construction to produce an Injection molding tool design mold.

Moreover, this factor is one of the most important in evaluating the production of tooling. Steel prices vary significantly and with the wrong selection of material, the proposal for production can greatly differ from the budget for the project.

project must be reviewed and evaluated individually

As we said earlier, we must check each Injection molding tool design project individually. This simple rule will help you choose the most suitable solution. Also, the desired raw material for the final product or the requirements it must meet.

We will help you determine the most suitable material to produce your product, guaranteeing optimal product quality and considering the cost of raw materials.

Injection molding tool design Product

Please give our specialists sketches, drawings, three-dimensional models, samples, etc. Any additional information support will only help in the preparation of a technical and commercial proposal, allowing us to make our analysis of the project and production the most accurate.

Example: only if we have a 3D model of the product, we can accurately calculate the production of an Injection molding tool design. When there is no 3D model of the product, we can calculate the approximate cost of production, based on information from the drawing or focusing on a sample.

more information by going to the Reverse Engineering page

In addition, we can develop mathematical models of the products required for the design and manufacture of molds, based on the product sample provided to us. You can get more information by going to the Reverse Engineering page.

There are more nuances to consider, but these initial data will allow us to make a first assessment of the solution that is most suitable for achieving your goal.

Injection molding of plastics: Polymers

We hope that this information will serve to simplify the dialogue with our team, who would like to be useful to you on the way to the desired product.

The Injection molding tool design industry uses some of the most versatile materials ever developed - polymers, the emergence of which has led to major technological advances in the manufacture of components and products for a variety of applications.

Injection molding tool design 2021

Polymers are processed in the following possible ways:

New applications are opening every day for these versatile materials. In this blog, we will talk about thermoplastic materials that are common in our field of activity.

  • Injection molding tool design
  • Extrusion
  • Blowing out
  • Thermoforming

focused on the production of injection molds

Our activities are focused on the production of injection molds for thermoplastics / polymers, which allows us to achieve many advantages in production processes, namely:

  • The product isfairly lightweight
  • Relatively low cost product
  • Product that does not requireadditional follow-up
  • Reducingproduction waste of material
  • The product can be adaptedto different applications thanks to the materials used

Different types of Injection molding tool design on the market today 

There are different types of polymers on the market today (elastomers, thermosetting and thermoplastic materials) for a wide variety of applications. In the casting industry and in the field of Injection molding tool design, thermoplastics are used, which, when a certain temperature is reached.

Pass into a highly elastic or viscous-flow state, which allows them to be given absolutely any shape. After cooling, the thermoplastics take on a solid predetermined shape using the molding components of the mold.

Higher the density, the higher the hardness and strength of the cast product will be

Any thermoplastic must be "warmed up" to reach its liquid state, therefore it is important to control. And adapt the operating temperatures for the transition to a viscous-flow state.

When a thermoplastic excessively heats up, its molecules separate and, upon reverse cooling, they may not return to their original state at all, that is, do not combine. This explains the decomposition of the material or its degradation.

Conclusion Injection molding tool design

During Injection molding tool design, it is very important to consider the various characteristics of the material - thermoplastic. One of the characteristics is the material flow index. This is directly relevant to its molecular weight. Also, another characteristic that we must consider is the density of the thermoplastic.

It directly relates to the requirements for the finished product: hardness, elasticity, impact strength and temperature resistance.

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