Plastic medical chocolate mold injection is simple, reliable and very efficient. Several market segments use injection molds in the routine of industries and companies. However, this process requires experienced professionals in the market and a quality injection molding machine. Otherwise the final result will not expect.
Discover the main benefits of using injection molds:
Richness of details
In order for the injection molds to take on their detailed shapes, high pressure places on the plastics inside the molds. This force will make every detail of the piece come out perfect, exactly as it should be.
In addition to this precision in the details, with the pressure on the molds, it is still possible to give complex shapes. Some other process would be much more expensive and would not have the guarantee of efficiency as in injection molds.
Medical chocolate mold: agility without losing quality
To define the format of the molds, the customer is in charge, the company designs and takes them to the presses that are duly pre-programmed. From then on, the steps are fast, which draws attention in the production of plastics by injection.
This agility makes the process more efficient and faster, thus increasing the production rate.
More strength and resistance with medical mold parts
The molding process is efficient for a number of reasons, one of which is its strength. We can reinforce it by filling the molds. With medical chocolate mold, it is possible to reduce the density of the plastic at the same time it molds, so that it does not lose its shape.
For some areas, the manufactured parts need to be strong and have a greater durability. Therefore, plastic injection has this option, since other molding processes do not provide the same resistance.
Several types of plastics in a single mold
The versatility of this process allows molds to produce not only with one type of plastic, but with several simultaneously. To obtain this result, practice carries out by co-injection molding.
Plastic injection molding process automation
The entire plastic medical chocolate mold process automates. Robots and machines can do the job, but an operator needs to control and manage these machines. They can efficiently maintain production.
This automation, as in any other area, helps to reduce costs without losing quality in the final product. This makes it easier to pass on reduced value to the customer.
Finished parts right out of the machine
Once the parts produce by injection molding, they will not need finishing or any other type of post-production. After being ejected by the machine, the part finish in the desired medical chocolate mold and ready for use.
The material uses in the production process is reuses
Although plastic is a topic in conflict with the environment, this process earns some points when we refer to sustainability. This is because the material uses in the production process is reuses. Furthermore, it gives a new function to a product that would otherwise discard. As a result, injection molding generates little waste.
The molding processes with all the necessary specifications
It all starts with the manufacture of this mold, where a designer will carry out an analysis of the project's needs and will create from there a mold of exact shape, with all the necessary specifications to have the greatest possible precision of details.
All stages of this medical chocolate mold process involve heating the raw material, injecting the mold and cooling it. One by one the parts mold following the cycle of: closing the mold, injecting the molten material, cooling, opening the mold and removing the part.
We are specialists in project and product development
ACEMOLD has experience in the plastic parts production market through injection molds. We are specialists in project and product development. In addition, we have software and a team prepared to meet your demand with a high level of quality and finish.
We have high technological capacity to produce medical chocolate mold. This will give your project even more exclusivity and efficiency.
Injection mold manufacturing
Strictly complying with deadlines and maintaining precision in the details, we have modern tools to develop plastic molds for the most varied segments.
They are polymers whose polymer chains are joined by secondary intermolecular forces of attraction. These forces of attraction are relatively low, for this reason, with the use of temperature they are easily broken, allowing these materials to fuse and be reprocessed several times, without their total degradation.
With each reprocessing of medical chocolate mold, thermoplastic materials lose some of their properties, because, although the use of temperature on the material does not degrade it in terms of intermolecular forces.
Why plastics companies use recycled material in fractions?
There is a degradation of some of the monomers of the main chains or additives and charges present in the thermoplastic. For this reason, plastics processing companies use recycled material in fractions, added to virgin resins,
Main features and properties of thermoplastic polymers
Thermoplastic polymers have their variable characteristics, according to the chemical composition that forms the polymer chain of each material. For this reason, medical chocolate mold is classified into commodities, engineering materials, high performance materials and ultra-performance materials.
Each classification characterizes the materials according to their properties, with commodities being those with simpler properties and reduced commercial value, and ultra-performance materials with high properties and high cost.
In general, the properties that all thermoplastic polymers have in common is the property of fusibility with the use of temperature, being 100% recyclable materials, subject to pigmentation and easy processing.
Transformation Processes of thermoplastic polymers
Thermoplastic polymers can be transformed and molded through injection, extrusion, blow molding, thermoforming, rotational molding and machining.
Medical chocolate mold are materials widely uses in the manufacture of various products in various market segments such as gears, plywood, furniture, household items, jewelry, clothing and fabrics, hoses, adhesives, tanks and technical parts, tires, gloves.
Automotive parts such as brake pads and shock absorbers, foams for the manufacture of upholstery, mattresses, padding and pillows, thermal insulation, shoe soles, medical and hospital articles and devices, among many other products.
Main Features and Properties of medical chocolate mold
They are resistant and durable materials, have high resistance to high temperatures of continuous use, good mechanical and chemical resistance, can be rigid or flexible, can form composites with the addition of loads and reinforcements such as fibers.
For example. Thermosets degrade thermally at low temperatures. They are commonly liquid resins, which, when mixed with initiators or catalysts, start their polymerization reaction, forming crosslinks between the chains during the process called resin curing, becoming infusible.
Several transformations process
Thermosetting polymers can be molded through several transformation processes, such as compression molding, cold injection, casting, machining, among others.
All the medical chocolate mold in the plastics market is available at ACEMOLD. As a result, our entire production relies on highly technological machinery.